Thursday, May 7, 2009

Mobarakeh Steel Company

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Mobarakeh Steel
Type
Public
Founded
1993
Headquarters
Esfahan, Iran
Key people
Mohammad Rajaei (Chairman and CEO)Morteza Talaei (Chief Operating Officer)
Industry
Steelmaking
Products
SteelSlabHot-Briquetted ironSponge ironRods & Bars
Website
http://www.mobarakeh-steel.ir
Mobarakeh Steel Company (MSC, Persian: ????? ?????? , Foolad Mobarakeh) is an Iranian steel company, located 65 km south west of Esfahan, near the city of Mobarakeh, Esfahan Province, Iran. It is Iran's largest steel maker, and one of the largest industrial complexes operating in Iran. It was first commissioned after the Iranian Revolution in 1979 and officially initiated operations during 1993. Underwent major revamping during year 2000, and is presently schedule for a second and third revamping, due in 2009 - 2010, bringing the total steel output to 7,200,000 metric tons per year. The company owns the successful football club, Sepahan F.C..
Contents
1 Production Processes: Overview
2 Iron Plant Complex
3 Steel Making and Continuous Casting Plant
4 Mobarakeh Steel Company products
5 Expenses and Investment: 2007
6 Sales Channels
7 Export Department
8 Development
9 Manufacturing Units
10 See also
11 Notes
12 References
13 External links
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Production Processes: Overview
MSC iron ore (raw material) comes from mines in Golgohar and Chadermaloo (Kerman and Yazd provinces) and are converted to pellets in the Pelletizing Plant (diameters: 8-10 mm). After being reduced in the Direct Reduction (DR) Plant and removed of oxygen, pellets are converted to (sponge iron). Sponge iron and iron scrap is melted in electric arc furnaces, after which liquid steel is purified in secondary purification units. The steel chemical compound is designed by customer demand. Then, it transported to casting machines for slab production. After cooling, slab is rolled at the Hot Rolling mill, creating hot coils (thickness: 1.5-16mm). Some are sold; other go to the Hot finishing mill for complementary work and hot sheet transformation or the cold rolling mill to lower strip thickness to 0.18mm. Coldrolled coils are also dedicated for the Tinning, Galvanizing, and prepainting lines.
Iron Plant Complex
The Iron Plant Complex has 10 main production line units (the rest are auxiliary and back up units). Iron ores with large grains from Golgohar are converted by ball mills in the Pelletizing plant. After mixing with Chadermalou's smaller grains and bentonite in blending machines it's changed to pellets (diameter: 6-25 mm) and screened by a two-story roller screen. Pellets solidify in an induration tunnel or furnace at 1280 C. The Lime Production Plant receives limestone from the Hozmahi mine, which is then calcinated in two rotary kilns at 780-1050 C. After screening, calcinated lime may be used in the Lime Plant, consumed in the Palletizing Plant, Briquet Unit or for industrial water production.
At the Direct Reduction plant, pellets are charged in Midrex? [1] shaft furnaces after misco-grain screening (less than 5mm). Two reducing gases (derived from cracking natural gas or methane, consisting of Co and H2) are injected into the furnace, combine with oxygen from the pellets resulting in CO2+H2O. Without oxygen, pellets become sponge irons. After screening, sponge irons are transferred to the Steel Plant. Sponge irons with a diameter less than 5 mm go to the briquet unit to produce briquets (diameter above 25 mm). Then, they are transferred to the Steel Plant with the sponge iron.
Steel Making and Continuous Casting Plant
The Steel Making & Continuous Casting Plant has eight electric arc furnaces receiving sponge iron and other additives. They are melted with about 15% scrap in the furnace, which has a capacity of 180-200 tons. The plant also has four (to be increased to eight in current revamping) ladle furnaces and one (to be doubled) degassing vessel, used to adjust the final chemical mix and purity, as well as adjusting casting temperature. Additionally, there are four continuous slab casting machines, each having two arc casting strands (radius: 10.5 m). They produce the plant final product, called slabs. These slabs are 10 m in length, 20 cm in thickness and 65-188 cm (adjustable) width. Slab production capacity is 4,200,000 t/yr (revamping year 2000), to be increase in steps to 5,400,000 and 7,200,000 MTPY. Slabs are manually cooled and scrafed in the Slab Cooling & Conditioning plant.
Mobarakeh Steel Company products
MSCs products consist of hot and cold rolled sheets and coils, pickled coils, narrow strip coil, tinplate sheet and coil galvanized coil, prepanted coil and slab. These products are produced according to national and international...(and so on) To get More information , you can visit some products about buffalo china plates, electric clothes iron, . The Super Real Love Doll products should be show more here!

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